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Insulation Management

Depending on your insulation maintenance needs, MJL Consulting offers the following services to help.

Strategic Insulation Packages

This is the most complete offering for a facility and the best cost opportunity. This service provides an insulation maintenance program prioritized according to the greatest strategic benefit. This program includes:

bulletprioritized work packages according to maximum plant benefit (i.e. energy recovery¡­. a Return on Investment of 50% to over 500% is normal for heat intensive processes);
bulletgeographic focus, allowing economy of scale while minimizing mobilization and disruption costs; and
bulletmulti-year plan in many cases.

When prioritizing insulation work packages, there are five strategic reasons for performing insulation maintenance:

bulletEnergy savings;
bulletProduction process improvement;
bulletPersonnel protection;
bulletFreeze Protection; and
bulletCorrosion Under Insulation (CUI).

MJL Consulting will help you understand your facility¡¯s priorities and, with your budgets in mind, prepare strategic based work packages. This is done first by an inventory of all insulated assets.

Then a strategic repair program is developed including:

bulletRecommended insulation system;
bulletoptimal repair method; and finally
bulletinstalled cost, energy recovered and its Return On Investment (ROI) to perform the repairs.

Individual Work Packages

The Individual Work Package contains the essential elements of the Strategic Insulation Packages except for the long term, multi-year schedule. This is ideal for new construction or small-scale work that needs to be done due to unforeseen circumstances.

Current Practice Assessment

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This on-site assessment is a benchmark for a facility manager, providing critical information to determine:

bullethow work currently gets done, along with its resultant efficiency;
bulletquality of the work and its effect on lifecycle;
bulletcurrent specifications and compliance with those specifications; and
bulletcost to perform the work.

This, along with accompanying specific recommendations to improve, provide facility managers with the necessary information to make informed decisions how to make the insulation maintenance program more cost effective.


On-site project management training is available for site personnel. This training prepares the Project Manager to efficiently manage an insulation maintenance project, maximizing long-term results and appearance while minimizing cost, disruption and disputes.


Helping Business Execute